近日，濟(jì)南科爾向某金屬材料公司交付一臺金屬線材通過式全自動超聲波清洗設(shè)備，以繞線裝置的創(chuàng)新應(yīng)用，為銅線、不銹鋼線、圓實(shí)線、扁線和槽線等金屬線材提供在線式清洗解決方案。

　　Recently, Jinan Ke'er delivered a metal wire through type fully automatic ultrasonic cleaning equipment to a metal material company, providing an online cleaning solution for metal wires such as copper wire, stainless steel wire, round solid wire, flat wire, and groove wire through the innovative application of winding devices.

　　金屬線材廣泛應(yīng)用于半導(dǎo)體、超導(dǎo)材料、醫(yī)療、建筑、機(jī)械制造、電力通信、交通運(yùn)輸?shù)阮I(lǐng)域，其表面清潔度將影響后續(xù)加工質(zhì)量和產(chǎn)品性能。該金屬材料公司面臨日均數(shù)萬米的長距離線材清洗需求，傳統(tǒng)設(shè)備已無法滿足高速生產(chǎn)線的節(jié)拍要求，科爾采用連續(xù)通過式作業(yè)模式，可無縫對接生產(chǎn)線，實(shí)現(xiàn)從進(jìn)料、清洗、漂洗到烘干的全流程自動化，免去人工清洗工作量，進(jìn)一步提升車間生產(chǎn)運(yùn)轉(zhuǎn)效率。

　　Metal wires are widely used in semiconductor, superconducting materials, medical, construction, mechanical manufacturing, power communication, transportation and other fields, and their surface cleanliness will affect the subsequent processing quality and product performance. The metal material company is facing the daily demand for long-distance wire cleaning of tens of thousands of meters, and traditional equipment can no longer meet the pace requirements of high-speed production lines. Kohl adopts a continuous pass through operation mode, which can seamlessly connect to the production line and achieve full process automation from feeding, cleaning, rinsing to drying, eliminating manual cleaning workload and further improving workshop production efficiency.

　　清洗方案亮點(diǎn)

　　Highlights of Cleaning Plan

　　創(chuàng)新繞線裝置，延長有效清洗時間

　　Innovative winding device, extending effective cleaning time

　　科爾通過式全自動清洗設(shè)備搭載螺旋式繞線循環(huán)系統(tǒng)，通過兩組導(dǎo)輥引導(dǎo)，線材在清洗槽內(nèi)呈螺旋式往復(fù)繞行，使線材與超聲波清洗液的接觸時間延長3-5倍。這種設(shè)計(jì)不僅增加了超聲波能量對線材表面的作用時長，更通過多角度繞行確保線材圓周面、縫隙處的污染物（如油污、氧化物、碎屑等）被全部剝離。

　　The Kohl's fully automatic cleaning equipment is equipped with a spiral winding circulation system, which guides the wire in a spiral reciprocating manner in the cleaning tank through two sets of guide rollers, extending the contact time between the wire and the ultrasonic cleaning solution by 3-5 times. This design not only increases the duration of ultrasonic energy on the surface of the wire, but also ensures that all pollutants (such as oil stains, oxides, debris, etc.) on the circumference and gaps of the wire are completely removed through multi angle circling.

　　多級循環(huán)溫控系統(tǒng)，動態(tài)保障清洗液效能

　　Multi stage circulating temperature control system, dynamically ensuring the efficiency of cleaning solution

　　清洗液的潔凈度與溫度是影響清洗效果的關(guān)鍵因素?？茽柷逑丛O(shè)備集成多級過濾循環(huán)系統(tǒng)，精細(xì)過濾清洗液中的雜質(zhì)，有效延長清洗液使用壽命，降低清洗液更換成本。同時，PID智能溫控模塊可將清洗液溫度控制在40-80℃（±1℃），通過提升清洗液活性與超聲波空化效應(yīng)，增強(qiáng)對頑固污漬的分解能力。

　　The cleanliness and temperature of the cleaning solution are key factors affecting the cleaning effect. The Kohl cleaning equipment integrates a multi-stage filtration circulation system to finely filter impurities in the cleaning solution, effectively extending the service life of the cleaning solution and reducing the cost of replacing the cleaning solution. Meanwhile, the PID intelligent temperature control module can control the temperature of the cleaning solution between 40-80 ℃ (± 1 ℃), enhancing its ability to decompose stubborn stains by improving the activity of the cleaning solution and the ultrasonic cavitation effect.

　　前后段刷洗噴淋協(xié)同，清洗效果更優(yōu)化

　　Collaborative brushing and spraying in the front and rear sections, optimizing the cleaning effect

　　為進(jìn)一步優(yōu)化清洗流程，設(shè)備在主槽體前后段設(shè)置毛刷+噴淋裝置。前段采用尼龍軟毛刷輥，輔以噴淋，在線材進(jìn)入主清洗槽前初步刷除大顆粒雜質(zhì)，減少清洗液污染負(fù)荷；后段噴淋漂洗去除殘留清洗液及脫落污染物，提升線材潔凈度。

　　To further optimize the cleaning process, the equipment is equipped with brushes and spray devices in the front and rear sections of the main tank. The front section adopts nylon soft bristle brush rollers, supplemented by spraying, to preliminarily brush away large particle impurities before the wire enters the main cleaning tank, reducing the pollution load of cleaning solution; After spraying and rinsing, residual cleaning solution and detached pollutants are removed to improve the cleanliness of the wire.

　　結(jié)構(gòu)緊湊，適配多元生產(chǎn)場景

　　Compact structure, suitable for diverse production scenarios

　　科爾通過式全自動超聲波清洗設(shè)備采用模塊化緊湊設(shè)計(jì)，可靈活嵌入現(xiàn)有生產(chǎn)線。設(shè)備搭載PLC控制系統(tǒng)，支持與工廠ERP、MES系統(tǒng)對接，實(shí)時監(jiān)控清洗時長、液體液位、設(shè)備運(yùn)行狀態(tài)等數(shù)據(jù)。操作人員可通過7英寸彩色觸摸屏即可完成參數(shù)設(shè)置、模式切換、故障預(yù)警等操作，大幅降低人工干預(yù)成本，提升車間智能化水平。

　　The Kohl's fully automatic ultrasonic cleaning equipment adopts a modular and compact design, which can be flexibly integrated into existing production lines. The equipment is equipped with a PLC control system, which supports integration with factory ERP and MES systems to monitor real-time data such as cleaning duration, liquid level, and equipment operation status. Operators can complete parameter settings, mode switching, fault warning and other operations through a 7-inch color touch screen, significantly reducing manual intervention costs and improving the level of workshop intelligence.

　　科爾提供的全自動、高精度、可在線集成的金屬線材清洗解決方案，贏得客戶的高度認(rèn)可，為雙方持續(xù)合作奠定良好基礎(chǔ)。未來，科爾將繼續(xù)秉持以客戶為中心的理念，追求技術(shù)與服務(wù)的極致，推動超聲波清洗技術(shù)與工業(yè)制造深度融合，助力更多企業(yè)實(shí)現(xiàn)清洗工序的自動化、綠色化、智能化轉(zhuǎn)型。

　　The fully automatic, high-precision, and online integrated metal wire cleaning solution provided by Kohl has won high recognition from customers and laid a solid foundation for continued cooperation between the two parties. In the future, Kohl will continue to uphold the customer-centric philosophy, pursue the ultimate in technology and service, promote the deep integration of ultrasonic cleaning technology and industrial manufacturing, and help more enterprises achieve automation, greening, and intelligent transformation of cleaning processes.

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